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In fact, Miss Li is not the first person to ask reporters about such issues. After experiencing economies of scale, labor costs have become “unbearable weight†for manufacturing companies with low profit margins. After experiencing the benefits of large-scale automated production, automation has become one of the trends in 2015. The rapid development of automation itself provides a reference for LED companies.
According to relevant data, in 2014, 45,500 new industrial robots were added to the Chinese market, a year-on-year increase of 35%. The market demand is strong and the production capacity of the manufacturers is tight.
"The era of robots has arrived. LED companies certainly need to open the door." Yao Zhitu, chairman of Shenzhen Weizhi Optoelectronics, said at the launch conference of Lianshuo Technology's high-end "intelligence" and industrial robot integration application, which was hosted by Gaogong Robot. .
It is understood that Weizhi Optoelectronics, as a well-known domestic backlight manufacturer, has taken the lead in automated production.
Although automation equipment still has relatively high cost and high failure rate, it brings automation and intelligence to LED production compared with semiconductor technology, which greatly increases the speed and efficiency of production and the high rate of return since then. Many people are thinking about trying to automate production.
Judging from the reporter's understanding, under the pressure of recruitment and labor costs, some LED lighting companies in the industry, such as Changfang Lighting, Mulinsen Lighting, Aoqisi Optoelectronics, Yuanhui Optoelectronics, etc., are in LED bulbs, LED fluorescent tubes and other circulating products have been put into automated production lines. These automated production lines even claim to be able to "create an LED bulb in 3 seconds."
In response to this phenomenon, Feng Wei International Co., Ltd. business director Chen Weijun told Gao Gong LED reporter, "In the past few years, most of our products have been used in the field of automobiles and large household appliances. However, in recent years, LED companies have begun to contact us. The LED industry will also be a focus of our future efforts."
“Customers are very demanding. Although industrial robots can replace labor to a certain extent, the high failure rate will affect the normal production of enterprises to some extent. Therefore, the maturity of automation key technologies affects its promotion in LED automation. An important factor. "The obstacles to the application of automation phenomena in LED applications," said Hong Zhen, Dean of the Light Source Research Institute of TCL Group.
On this point, Chen Weijun believes that the quality of products produced in large-scale production is more suitable for sales in the circulation field, but the basic quality can be guaranteed.
However, when companies are prepared for large-scale automated production due to cost pressures, what remains is how to consume these huge capacity. Therefore, whether it is OEM production for other companies, or to establish their own channels, these are just a way for automated production companies to consume capacity.
If these production capacity can successfully find a market, then in the situation of full machine opening, automation and large-scale production will inevitably bring about cost reduction and quality stability.
[Text|High-tech LED reporter Luo Shenghua] "This year's factory arrival rate is very low, and recruitment is difficult. It is said that Mulinsen, Changfang and other enterprises are useful for robot production. Do you have good automation equipment manufacturers to recommend it?" When the reporter visited a well-known packaging company, Ms. Li, a person in charge of the company, asked the reporter.